PROGRAMME OVERVIEW
COURSE CONTENTS
COURSE OUTCOME
HIGHLIGHTS

This program is developed with a mission to enhance the knowledge of the participants by practically training them on

  • Basic Industrial Requirements,
  • Fundamentals of Basic Maintenance Activities,
  • Tools used for Maintenance Activities,
  • Alignment Concepts along with advanced Laser Alignment Techniques,
  • Thermography,
  • Vibration Analysis,
  • Diagnostic Studies and In-Site Dynamic Balancing of Rotors
  • Enhance with some of the soft skills that are key for maintenance Engineers.

First Week


Operations, Types & Applications
  • Spanner
  • Allen Key
  • Screw Driver
  • Hammer
  • Pliers
  • Wrench
  • Vice Clamp
  • Bore Gauge
  • Center Gauge
  • Vernier Tooth Gauge
  • Grinding machine
  • Drilling Machine
  • Welding
  • Welding rods

Second Week


Precision Instruments
  • Dial Gauge Indicators
  • Micrometer & Its Types
  • Vernier caliper
  • Depth Gauge
  • Vernier Height Gauge
  • Vernier Depth Gauge
  • Vernier Bevel protractor

Various Types Of
  • Drill bits
  • Tap & Dies
  • Reamer & Thread Extractor
  • Gears & Bearings
  • Pumps & Compressors
  • Fans & Blowers
  • Dampers

Third Week


Alignment Concepts
  • About Couplings & Types of Couplings
  • Basics of Alignment & Effects of Misalignment
  • Deducting Soft Foot & solving
  • Types, Causes for Misalignment
  • Advantages of Good Alignment
  • Alignment methods including RAP Method
  • Pre-conditions of Alignment & Alignment Tolerance

Thermography - Practice
Basics of Vibration
  • Define – Displacement, Velocity, Acceleration, Frequency, Phase & Spectrum
  • Measure and record data using vibration analyzer
  • Understanding Frequency & Phase Analysis of Unbalance, Bent Shaft, Looseness & Coupling Misalignment
  • Vibration due to coupling and shaft misalignment
  • Factors that affect natural frequency

Vibration Transducers & its Selection Methods
ISO Standards
Vibration Analysis
  • Approach to Vibration Analysis.
  • Analysis of defects in Bearings, Belt, Gearbox, Coupling.
  • Analyzing electrical problem.
  • Beat, resonance

Balancing
  • Single Plane Balancing
  • Prevention and correction of unbalance
  • Single plane vs. Two plane unbalance
  • Spectral analysis for unbalance
  • Preventing unbalance due to assembly errors

Fourth Week


A Practical Session on Dial gauge Alignment & also Laser Alignment, Vibration Analysis & Balancing shall be conducted. The practical session will be followed by Review and Certificate.
COURSE OUTCOME
➤ To Gain Knowledge on the various types Tools used in industry and their Operating Principle, purpose. ➤ To understand Vibration from Basics to Advanced level (Diagnosis of problem using spectrum)
➤ To gain knowledge about Machine Elements used in the equipments in Industries. ➤ To identify the Problem of equipment using Vibration Analysis.
➤ To gain knowledge about various Process, Machineries used in the different industries like Cement, Power, Sugar, Pharmaceutical, Paper etc. ➤ To gain knowledge in the Coupling, its types & application, different alignment techniques and latest trend in Alignment (Practical experience in Laser alignment)
➤ To gain knowledge about various problems occurring in Machineries and their Diagnosis ➤ To gain practical experience in Dynamic Balancing of Machineries.
➤ To update the latest technologies used in Maintenance Field. ➤ To get experienced in Thermal image capturing to Problem Identification.
  • NUMBER OF CANDIDATES – 8 only
  • Classes are conducted by experts in relevant field with more than 30 years of hands-on experience.
  • Evaluation on weekly basis on the performance will be conducted.
  • In‐Situ Dynamic Balancing ‐ Calculations, procedure and hands-on training.
  • On completion of Training, they will have to undegro Written & Practical examination including Dynamic Balancing Test.
  • Course Completion / Intership Certificate will be provided.